Product Feature
1. Excellent corrosion resistance
Ceramic materials are inherently resistant to acids, alkalis, organic solvents, and various corrosive media. AYRTTER Metal Structured Packing can withstand strong corrosive media such as sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, acetic acid, and caustic soda for extended periods, making it particularly suitable for applications where metal packing cannot be used.
2. High temperature resistance and good thermal stability
Ceramic fillers can maintain structural integrity and mechanical strength for a long time in high-temperature environments of 300°C–1000°C. They have a low coefficient of thermal expansion and excellent thermal shock resistance, making them suitable for high-temperature gas cooling, incineration exhaust gas treatment, and heat recovery systems.
3. The surface is hydrophilic and has excellent wettability.
Ceramic materials naturally possess hydrophilic properties, allowing liquids to easily spread and form films on the filler surface, resulting in a large gas-liquid contact area and high mass transfer efficiency. Even at low spray densities, they maintain good wetting, avoiding dry-wall and channeling phenomena.
4. Strong anti-clogging ability
Metal Structured Packing features a well-designed corrugated channel, adjustable interlayer spacing, and a smooth ceramic surface that resists the adhesion of solid particles and polymers, making it suitable for dusty gases or systems prone to fouling.
5. High mechanical strength and long service life
Ceramic fillers sintered at high temperatures have high compressive and flexural strength, can withstand the weight of the upper filler and gas-liquid erosion, are not easily broken or pulverized, and have a service life of more than ten years.
6. No catalytic activity, suitable for sensitive systems.
Ceramic materials are chemically inert and will not introduce catalytic effects or metal ion contamination into the reaction or separation system, making them particularly suitable for industries with high purity requirements such as fine chemicals, pharmaceuticals, and electronic chemicals.
Corrugation angle description:
- Y-type (45°): High separation efficiency, suitable for distillation and absorption.
- X-type (30°): High flow rate, low pressure drop, suitable for washing and cooling.
Suitable media types
Concentrated sulfuric acid, concentrated nitric acid, hydrochloric acid, hydrofluoric acid
Organic acids such as acetic acid, acrylic acid, and formic acid
Highly corrosive systems containing chloride and fluoride ions
High-temperature gas (300°C–1000°C)
Systems containing solid dust and prone to scaling
High-purity system sensitive to metal ions
Manufacturing process and quality control
AYRTTER Metal Structured Packing employs advanced manufacturing processes:
1. Carefully selected raw materials: High-purity alumina, mullite, cordierite, and other premium ceramic raw materials.
2. Vacuum extrusion: Ensures a dense, pore-free, and dimensionally accurate preform.
3. Drying and shaping: Drying at a constant temperature and humidity to prevent cracking and deformation.
4. High-temperature sintering: Sintering at 1200°C–1400°C ensures high strength and corrosion resistance.
5. Quality Inspection: Dimensional inspection, compressive strength testing, acid and alkali corrosion resistance testing.
AYRTTER Metal Structured Packing complies with ISO9001 quality management system certification, ensuring stable performance and reliable quality for each batch of products.
Why choose AYRTTER ?
Own factory, years of experience in ceramic filler design and manufacturing
ISO9001, CE and other certifications, with export qualifications
Our products cover a wide range of industries, including fine chemicals, environmental protection, chlor-alkali, and pharmaceuticals.
Strict quality control, corrosion resistance testing for each batch.
Direct sales, no middlemen, high cost performance
Faced with harsh operating conditions of strong corrosion, high temperature, and easy scaling, AYRTTERMetal Structured Packing , with its unique advantages of excellent corrosion resistance, high temperature resistance, hydrophilic wetting, and anti-clogging, has become the ideal internal component choice for distillation columns, absorption columns, scrubbing columns, and environmental protection equipment.
Choosing AYRTTER means choosing stability and reliability under extreme operating conditions.
