Fixed Valve Tray

AYRTTER is a professional manufacturer and supplier of Fixed Valve Trays in China. We understand that certain special operating conditions during the operation of plate towers place extremely high demands on the trays' anti-clogging capabilities, wear resistance, and reliability. While traditional floating valve trays offer excellent operational flexibility, their moving parts are prone to jamming, wear, or detachment under conditions involving solid particles, easy polymerization, high viscosity, or frequent start-stop cycles. To address this, AYRTTER has launched its Fixed Valve Tray product series, featuring a one-piece stamped structure where the valve plate and tray are integrally formed, eliminating moving parts. This design offers outstanding advantages such as high throughput, low pressure drop, anti-clogging, and long service life, making it an ideal choice for demanding operating conditions.

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Product Description

A fixed valve tray is a plate column internal with raised valve plates (fixed valves) directly stamped onto the tray. The valve plate and the tray are made from the same metal plate, with a specific opening shape and height formed through a stamping process. Gas is ejected from the openings on both sides or around the valve plate, contacting the liquid layer on the tray for mass transfer.
Fixed valve tray s offer advantages such as uniform bubbling, low liquid level gradient, good flow directionality, high efficiency, low pressure drop, high operational flexibility, and strong resistance to fouling. Utilizing high-performance guided fixed valves, they directly and effectively ensure uniform liquid flow on the tray, eliminating stagnation and dead zones, reducing the liquid level gradient, minimizing the chance of coking and polymerization, and improving mass transfer efficiency.

The high operational capacity and gas-liquid mass transfer efficiency offer unparalleled advantages over floating valves in systems with severe fouling and in the retrofitting and expansion of older towers. Fixed valve tray s are suitable for methanol-water separators, methanol washing units, hydrogen sulfide absorption towers, gas fractionation units, methanol rectification towers, butyraldehyde isomerization towers, etc., and are widely used in the petroleum and chemical industries.

Product Feature

No moving parts: The valve plate and tray are integrally molded, eliminating wear, jamming, and detachment.
High anti-clogging capability: Wide opening channels prevent solid particles from accumulating.
High mechanical strength: One-piece structure withstands significant impacts and erosion.
Pressure drop: Smooth airflow channels minimize resistance loss.
Low manufacturing cost: No need to separately manufacture and install valve plates.
Easy installation and maintenance: No moving parts, virtually maintenance-free.

Why choose AYRTTER?
Own factory, years of experience in tray design and manufacturing
Complete range of fixed valve types, covering strip, round, trapezoidal, guide, and conical shapes
Precision stamping process ensures consistent valve height and precise opening
ISO9001, CE, and other certifications, with export qualifications
Provide full-process technical support from selection and calculation to installation
Hydraulic calibration and tray layout drawings available
Direct sales, no intermediaries, high cost-performance

In demanding operating conditions containing solid particles, prone to polymerization, high viscosity, or frequent start-stop cycles, Fixed Valve Trays, with their unique advantages of no moving parts, anti-clogging, low pressure drop, and long service life, are the ideal replacement for floating valve trays. AYRTTER Fixed Valve Trays provide reliable, durable, and economical tray solutions for your demanding operating conditions. Choosing AYRTTER means choosing a fundamental guarantee of stability and reliability.

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